Areas of Waste 5S Process Improvement Phases Mapping the Current State Brainstorming
100
What is Overproduction?
Purchasing items just in case they are needed
100
What is Sort?
Put it in order.
100
What is Leadership/Initiate Phase?
Identify Project, Draft Charter
100
What is a Process Map?
A planning and management tool that visually describes the flow of work.
100
What is the 8 Areas of Waste?
Used to review process for pain points.
200
What is Inventory?
Excessive Office Supplies
200
What is Set to Order?
A place for everything and everything in its place!
200
What is Analysis Phase?
Map Current Process, Identify waste, brainstorm actions
200
What is a Swim Lane Map?
You can add lanes vertical lines that reflect timelines or systems and use horizontal lines for departments (or visa versa)
200
What is Sticky Note Brainstorming Exercise?
Each person writes as many solutions on separate post-it notes as they can think of.
300
What is Waiting?
Delay in the process due to waiting on materials, machines, or people
300
What is Shine?
Inspection through clean. A clean office is a Process Improvement office.
300
What is Check Phase?
Sustain, Re-evaluate, Improve
300
What is Participants/Departments?
Listed down the left of a swim lane map to create horizontal swim lanes
300
What is a Brainstorming Rule?
100% participation
400
What is Travel?
Requiring multiple approvals
400
What is Standardize?
Create rules for maintaining and controlling improvements and order
400
What is Action Plan phase?
Present to Leadership and Receive Approval
400
What is a process box?
An Activity is listed in the center area.
400
What is a spaghetti map?
Can be used to determine flow of information, document, or people.
500
What is Sources?
Restricting or not offering training on technical resources
500
What is Sustain?
Training, reinforcement and measurement!
500
What is Action Plan Implementation phase?
Implementation, train employees, plan event
500
What is benefit of a swim lane map?
Highlight redundancies between different lanes and identify bottlenecks, waste and other inefficiencies.
500
What is Point to Review - Workload balance?
Are correct employees doing the job. Is one person doing more work then another. Do employees have the correct training.






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